CASE STUDY 12.5 UNAUTHORIZED CHANGES TO SEALED DRAWINGS


 

ETHICS

CHAPTER 12

 

CASE STUDY 12.5

UNAUTHORIZED CHANGES TO SEALED DRAWINGS

 

STATEMENT OF THE PROBLEM

Professional engineer Gamma is a consultant in private practice. A contractor hires Gamma to design and analyze the scaffolding and forms needed for a reinforced concrete bridge. The scaffolding must sustain about 1,400 tonnes of concrete while the concrete cures.

The construction contract requires the structural engineer of record (SER)-the senior engineer, who designed the bridge, to approve the scaffold design.
Engineer Gamma prepares the drawings electronically and seals the model file by scanning a professional seal and signature. Gamma then transmits the model file (drawings and certification) to the contractor for approval by the SER.

The contractor later hires engineer Gamma to inspect the completed scaffold structure prior to pouring the concrete. Gamma is surprised to see that the design has been changed.

The scanned seal was not secure, and the contractor made several major revisions to the design before submitting the drawings to the SER. The contractor explains that an unexpected obstacle prevented the scaffold from being built as originally designed.

Without further calculations, Gamma cannot say whether the modified design is safe, and a strength check might take a few days as Gamma is busy on another assignment. The contractor is also under a tight schedule; concrete will start arriving in 48 hours.

Gamma knows that the delay will be costly to the contractor and feels an obligation because of their previously excellent professional relationship. The contractor suggests that perhaps the strength check is unnecessary, since the SER approved the drawings.

QUESTIONS
Was it acceptable for the contractor to change the design without Gamma's permis- sion? Was it proper for Gamma to transmit the model file with an insecure seal? Does SER approval exempt Gamma from further responsibility? If not, what should Gamma do?
 

CHAT GPT Solution

This case is mainly about professional seals, unauthorized changes, responsibility for engineering work, and public safety.

 

First, what happened?

Gamma was hired by a contractor to design temporary scaffolding/forms for a concrete bridge.

The scaffolding has to support about 1,400 tonnes of wet concrete while it hardens. So failure could be catastrophic.

Gamma designed it and sent the electronic drawings to the contractor with Gamma's scanned professional seal and signature.

The contractor then changed Gamma's design significantly, but Gamma's seal remained on the drawings.

Later, Gamma visits the site and discovers:

“This isn't the structure I designed.”

Gamma does not know whether the modified structure is safe without doing new calculations.

The contractor says:

“Don't worry. The senior structural engineer (SER) already approved the drawings.”

And concrete is coming in 48 hours.


1.

 Could the contractor change Gamma's design without permission?

 

No. ❌

Why?

The contractor should not make major engineering changes to Gamma's sealed design while continuing to represent it as Gamma's professional work.

The changed design is no longer the design that Gamma analyzed and certified.

 

Imagine Gamma calculated:

 

Design A → SAFE

 

The contractor changes it to:

 

Design B → UNKNOWN

 

Gamma's original calculations cannot automatically prove that Design B is safe.


2.

Was Gamma right to send an electronic file with an insecure scanned seal?

 

No. ❌

 

This is another important lesson.

Gamma simply scanned the professional seal and signature into an editable electronic file.

That allowed someone else to:

change the engineering design → leave Gamma's seal attached → make the changed drawings appear to have been approved by Gamma.

A professional must maintain control and security over their seal.

 

The seal effectively communicates:

“I take professional responsibility for this engineering work.”

 

Gamma should therefore have used an appropriate secure method that prevented unauthorized use or modification of the sealed engineering document.


3.

The SER approved the changed drawings. Does that remove Gamma's responsibility?

 

No. ❌

 

This is probably the most important part of the question.

The contractor argues:

“The SER approved it, so you don't need to check it.”

Gamma cannot rely on that.

Gamma has now personally observed that:

  1. the structure differs materially from Gamma's design;
  2. Gamma's seal was associated with a design Gamma did not approve; and
  3. Gamma cannot presently determine whether the modified structure can safely carry

1,400 tonnes of concrete.

 

The SER's approval does not permit Gamma to ignore a known potential safety problem.


4.

What should Gamma do?

 

Gamma should not approve the scaffold for the concrete pour until the modified design has been properly analyzed and confirmed safe.

 

The contractor might say:

“But concrete arrives in 48 hours!”

 

Gamma's response professionally has to be:

“I cannot certify this structure until its safety has been verified.”

 

Gamma should obtain the modified design, perform—or arrange for—a proper structural analysis, and determine whether the actual scaffold is safe.

If it takes several days, the concrete pour may have to be delayed.

Yes, that could cost the contractor money.

But:

Schedule and cost do not override safety.

Gamma should also formally document the unauthorized modifications and address the improper continued use of Gamma's seal on altered work.


What about their “excellent professional relationship”?

That's deliberately included to tempt you.

 

Gamma thinks:

“This contractor has always been good to me. I don't want to cause them financial trouble.”

But professional friendship or loyalty cannot override engineering safety.

 

Remember:

Contractor relationship < schedule < cost < PUBLIC   SAFETY

 

More precisely, public safety is paramount.


 

NPPE memory

This case can be remembered with four points:

 

Unauthorized design change → ❌

Insecure professional seal → ❌

 

“Another engineer approved it” → does not erase Gamma's known safety concern ❌

Unknown structural safety → verify before concrete pour ✅

 

The strongest clue is 1,400 tonnes of concrete.

 If Gamma cannot determine whether the modified scaffold can safely carry that load, Gamma cannot simply say, “The SER signed off, so it's no longer my problem.”


AUTHORS' SUGGESTED SOLUTION

This case involves several ethical issues. Improper use of a professional seal is a serious offence. The contractor acted illegally by changing Gamma's design before submitting it to the SER for approval and could be charged under the Act.
The contractor's suggestion to skip the strength check is unacceptable. Although the SER is the final authority, the SER relies on other registered professionals to take responsibility for components.

The SER reviews the components for obvious flaws and incorporates their effects into the design.

The SER would not duplicate or update Gamma's analysis, so the strength of the modified scaffold is unknown, and pouring the concrete could be dangerous to workers and the public.
Under the Code of Ethics, safety must take priority, so Gamma must notify the contractor immediately, in writing, that the contractor must not pour the concrete until Gamma can re-check the scaffold design for safety.

Gamma should complete the strength analysis as quickly as possible, but the contractor must not pour the concrete until the scaffold is shown to be safe, even if the 48-hour deadline is missed. Although the contractor is basically at fault, Gamma's reputation may also suffer if inadequate security of the scanned seal is deemed to be negligence.

Gamma should have exercised tighter control over the model file and seal. Newer design software permits professionals to electronically store, transmit, and sign electronic documents, securely. The software involves encryption and requires an annual subscription fee.
Temporary structures occasionally collapse because they were not properly analyzed, as the collapse of the temporary supports for the Vancouver Second Narrows Bridge illustrates. (Read the case history in Chapter 11.)

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